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-   -   How to: Remove front bumper (http://www.clubralliart.com/showthread.php?t=699)

MTZL 06-28-2010 12:11 PM

How to: Remove front bumper
 
Ok It took me about two hours, lack of proper tools.
10mm socket & wrench (1HOUR LOOKING FOR MISSING 10MM SOCKET)
socket extension (half an hour looking for socket extension)
Screw drivers (Flat Head & Phillip Head)

http://i1169.photobucket.com/albums/...ZLpb/Tools.jpg

http://i1169.photobucket.com/albums/...atorShroud.jpg
Remove poppers. You can do this by using a flat head screwdriver twisting motion. May want to use cloth at the head of the screwdriver to protect the poppers.
Remove the intake snorkle.
Remove the radiator shroud.

http://i1169.photobucket.com/albums/...ertopbolts.jpg
Remove 5 x 10mm bolts & disconnect the fog light plug.

http://i1169.photobucket.com/albums/...crewBolt-1.jpg

http://i1169.photobucket.com/albums/...WellScrews.jpg

Remove the 10mm bolt & plastic screws inside your wheel well.
Do this for both driver while wheels are pointed to the passenger side &
passenger side while the wheels are pointed to the driver side. :P

MTZL 06-28-2010 12:18 PM

How to: Remove front bumper cont
 
Make sure to turn the wheel to one side to get to the screws & bolt in the wheel well.
I didnt use a jack or lift (which would make this job easier)
After bruised knees & elbows. (took 5 min break)

http://i1169.photobucket.com/albums/...ottomBolts.jpg
Remove 5 x 10mm bolts that hold your splash guard to your front lower bumper.
Remove 2 x poppers on each side. ok 4x poppers.
http://i1169.photobucket.com/albums/...erNoseBolt.jpg
10mm bolt at the nose of your front bumper on the passenger side.
http://i1169.photobucket.com/albums/...rNoseBolt2.jpg
another 10mm bolt at the driver side.
http://i1169.photobucket.com/albums/...crewsBolts.jpg
all the fasteners are having a safety meeting here.
Some poppers are different so they hang out in respective location.
Top 10mm bolts are shorter than 10mm bolts at the bottom to hold the splash guard.

http://i1169.photobucket.com/albums/...b/TeethTab.jpg

MTZL 06-28-2010 12:21 PM

How to: Remove front bumper cont
 
Ok, the tricky part of taking off the bumper.
Pull down a tad bit to clear the nub & pull outward gently (you dont need Hercules strength)

http://i1169.photobucket.com/albums/...b/TeethTab.jpg

http://i1169.photobucket.com/albums/...erTeethTab.jpg

http://i1169.photobucket.com/albums/...thTabHoles.jpg

http://i1169.photobucket.com/albums/...hTabHoles2.jpg

http://i1169.photobucket.com/albums/...crewBolt-1.jpg

MTZL 06-28-2010 12:24 PM

How to: Remove front bumper cont
 
Ok, this is kinda important to note on 5 x 10mm bolts on top has two metal washer ea. under the mounting points make sure you dont loose them.
They look like this...
they are from the second picture from 10mm bolts under the front bumper mounting brackets..easy to lose if you are not paying attention...

http://i1169.photobucket.com/albums/...pb/Washers.jpg

http://i1169.photobucket.com/albums/...ertopbolts.jpg

MTZL 06-28-2010 12:27 PM

How to: Remove front bumper cont
 
These are wheel well screws & screw/bolt...

http://i1169.photobucket.com/albums/...lscrewbolt.jpg

MTZL 06-28-2010 12:28 PM

How to: Remove front bumper cont
 
This is bottom of front bumper splash guard poppers...

http://i1169.photobucket.com/albums/...ardpoppers.jpg

MTZL 06-28-2010 12:36 PM

How to: Remove front bumper cont
 
5 Attachment(s)
All the screws, bolts, poppers removed...
3 poppers & 2 screws for Radiator Shroud & Intake funnel.
5 x 10mm bolts & 10 x washer (2 ea. bolt)on top of Front bumper
1 screw/bolt & 2 screws on Wheel well each side x 2
4 poppers & 5 x 10mm bolts for bottom of Front bumper Splash Guard
2 x 10mm bolts for nose of the front bumper
Disconnect Fog light Plug!
Watch & pay special attention to White tabs...

Your front bumper is free to remove.
Reverse instructions for reassembly...

With the right tools this can be done in 15mins.
Happy modding DIY-fers

http://i1169.photobucket.com/albums/...crewsBolts.jpg

http://i1169.photobucket.com/albums/...plastictab.jpg

http://i1169.photobucket.com/albums/...lastictab2.jpg

http://i1169.photobucket.com/albums/...tictabslot.jpg

http://i1169.photobucket.com/albums/...ottomBolts.jpg

TheBlackBeast 06-28-2010 04:03 PM

Great pics and write up!

Was there a particular order you pulled out the bolts and poppers and such? Remove all then pop off bumper?

MTZL 06-28-2010 04:18 PM

Poppers first
screws second
bolt third
Disconnect fog light plug
Clearing the teeth tabs x 4 last (careful you dont break anything here.)

Just be careful as you remove the front bumper, I didnt need second set of hands although it might be a good idea.

On Reassembly pay attention to the white tabs & slots
Bottom splash guard must be @ the bottom of the front bumper. (bumper on top of splash guard)
So is the wheel well splash guard must be tuck back into the bumper...

geargrinder 06-29-2010 08:12 AM

Nice write up.


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